The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index, bulk density, specific density, desired …
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Read MoreThe capacity of the mill operating on a 12-in. feed and crushing through a 1-in. punched plate was 20 tons per hour, and power consumption about 3 kw.-hr. per ton of ore. The manganese-steel breaker plates lasted approximately 4 months, and other wearing parts 12 months.
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Read MoreSteel Ball Mills & Lined Ball Mills. Particle size reduction of materials in a ball mill with the presence of metallic balls or other media dates back to the late 1800's. The basic construction of a ball mill is a cylindrical container with journals at its axis. The cylinder is filled with grinding media (ceramic or metallic balls or rods ...
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Read MoreBall Mills. Ball mills have been the primary piece of machinery in traditional hard rock grinding circuits for 100+ years. They are proven workhorses, with discharge mesh sizes …
Read MoreSOLUTION The critical speed of the ball mill is: The actual speed of the ball mill is: 0.8 Hz + 0.8 rps = 0.8 X 60 = 48 rpm 6.0 8.9 14.3*2 1 cn The critical speed of the ball mill nc= 0.64 rps = 38.4 rpm Actual speed is 48 rpm which is higher than the critical speed.
Read MoreThe first step in mill design is the flowsheet based on reliable ore tests. The mill capacity and equipment sizes as shown has been selected as an example for treating 500-550 short tons of ore per 24 …
Read MoreWith a typical 6:1 reduction ratio, the power consumption of a large jaw crusher (48 by 60) is approximately 1.8 tons per horsepower-hour (2.2 t/kWh). Source: Arthur Taggart; The power consumption of a 42-inch gyratory crusher is approximately 2.4 tons per horsepower-hour (2.9 t/kWh). Source: Arthur Taggart
Read MoreQuerl said the ball mill is efficient and less labour intensive as it can be moved from one point to another. The new machine costs $15,000 compared to a stamp mill which costs about $40,000.
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Read MoreBased on historical data, a rough estimate for a ball mill with a 30-ton-per-hour output capacity could range from $200,000 to $1.5 million USD. This estimate …
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Read MoreMechanical Operations - Semester Exam Question. (a) One tonne per hour of dolomite is produced by a ball mill operating in closed circuit with a 100 mesh screen. The screen analysis (weight %) is given below. Calculate the screen efficiency. (b) Give the various methods for storage of solids.
Read MoreBall-Rod Mills, based on 4″ liners and capacity varying as 2.6 power of mill diameter, on the 5′ size give 20 per cent increased capacity; on the 4′ size, 25 per cent; and on the 3′ size, 28 per cent.
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Read MoreCopper ore density in 285 units of density measurement and Copper ore weighs 2.265 gram per cubic centimeter or 2 265 kilogram per cubic meter,i.e.density of copper ore is equal to 2 265 kg m³.In Imperial or US customary measurement system,the density is equal to 141.4 pound per cubic foot [lb ft³],or 1.309 ounce per cubic inch [oz inch ...
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Read MoreThe fourth ball mill, a 22 ft by 38 ft mill, will be installed adjacent to the third ball mill within the existing building. With the addition of the fourth ball mill, the ball milling line will comprise four mills operating in parallel. Two identical 24 ft x 30 ft mills, and two identical 22 ft x 38 ft mills. ... Mining cost per tonne mined is ...
Read MoreThe feed rate to the ball mill is 65 tonnes/hour and the product size is 80% passing 300pm and 45% passing 75um. The work index of the ore is 23.7 kWh/tonne. (i) (ii) Sketch a flowsheet of the grinding circuit. [3] If electrical power is available at 30c/KWh, using Bonds'equation estimate the power cost in dollars per 24 hour day, required for ...
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